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I ran into this problem one time and it turned out that my DNS scavenging was not functioning properly and multiple machines had multiples DNS entries. Once that was cleared up it worked everytime.
The scavenging seems to be working ok, and is set to 7 days. I have also checked the DHCP lease time which is set to 8 days.
I was wondering if there may be a corrupted database in ePO listing the PCs?
I have deleted all the "empty" and duplicate entries from the Quick System Search and the list looks much better and some PCs have even installed McAfee with the last synchronisaton.